3D Printing Service
Due to increased demand for rapid prototypes as well as small scale manufacture we have acquired a Formlabs Form 4 3d printer, an unparalleled high speed SLA system with an extensive range of available materials. In the fast-paced world of product development, the ability to quickly turn ideas into tangible prototypes is a crucial competitive advantage. 3D printing, additive manufacturing, has revolutionized this process, enabling rapid concept development and providing numerous benefits that traditional manufacturing methods cannot match. Here’s how 3D printing can transform your prototyping and small scale manufacturing experience.
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Speed and efficiency
One of the most significant advantages of 3D printing is the dramatic reduction in time required to create a prototype. Traditional manufacturing methods, such as machining or injection moulding, often involve long lead times due to the need for custom tooling and moulds. In contrast, 3D printing can produce complex geometries directly from a digital file in a matter of hours, with the Form 4 this is typically under 2 hours. This speed enables designers and engineers to quickly iterate on their designs, test new ideas, and refine concepts without the delays associated with conventional manufacturing. The Formlabs Form 4 has blazing print speeds with most prints completed in under 2 hours allowing for rapid testing of multiple concepts within a 24 hour window, an unparalleled speed compared to injection moulding or traditional CNC.
Cost and Time Savings
3D printing can also be more cost-effective than traditional prototyping methods. Without the need for expensive moulds and tooling, initial setup costs are significantly lower, no need for tooling. This is particularly advantageous for small businesses and start-ups with limited budgets with a need for small production runs. Additionally, 3D printing allows for the creation of prototypes using only the necessary amount of material, minimizing waste and further reducing costs.
Design Optimization and Iteration
These methods enable engineers to evaluate multiple design iterations quickly and efficiently. By manipulating variables such as material properties, dimensions, designers can explore a wide range of design alternatives and evaluate their impact on performance. This iterative process allows for the identification of optimal solutions, leading to enhanced design quality and improved final product performance. The design freedom offered by 3D printing is unparalleled. It allows for the creation of complex shapes and intricate details that would be difficult or impossible to achieve with traditional methods. This flexibility enables designers to explore innovative solutions and push the boundaries of creativity. Moreover, 3D printing facilitates easy customization, making it ideal for producing tailored products or testing multiple design variations simultaneously. With an array of materials to select from covering tough to rigid engineering plastics to flexible elastomers and even wax based materials engineers have the flexibility to be creative.
Improved Communication and Collaboration
3D printed prototypes serve as a valuable communication tool within development teams and with stakeholders. Physical models are more tangible and easier to understand than abstract digital designs, facilitating clearer discussions and more effective collaboration. This enhanced communication can lead to better decision-making and a more cohesive development process. It's great to get your hands on the product and test with potential users at an early stage of the development process.
Typical Materials - SLA
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Incorporate 3D printing into your prototyping process can significantly enhance rapid concept development. Its speed, cost-effectiveness, design flexibility, and ability to uncover design flaws early making it an invaluable tool for modern product development. By leveraging the benefits of 3D printing, you can accelerate your innovation cycles, improve product quality, and stay ahead in a competitive market.
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Check out the quality of our 3d printed part.
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SLA samples printed in under 2 hours.
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Wide selection of materials available.
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We can also supply SLS using PA2200, dyed and polished.